Asst. Manager/ Dy. Manager

2 weeks ago


Lipa City, Calabarzon, Philippines Antal International Network Full time

Asst. Manager/ Dy. Manager - Process Engineering

As a Process Planning and Development Engineer, you will play a crucial role in the development, optimization, and validation of manufacturing processes for PU air filter/elements, air cleaners, hydraulic filters, and associated components. Your responsibilities will include:

A. New Product Development:

  • Reviewing drawings and specifications for upcoming elements/assemblies to assess manufacturing feasibility.
  • Defining optimal process sequences and identifying potential failure modes, implementing preventive controls and detections.
  • Planning stage-wise quality objectives to ensure right-first-time product development.
  • Conceptualizing and developing necessary jigs, fixtures, and tools for each manufacturing process.
  • Building prototype samples, analyzing gaps, and implementing improvement actions.
  • Conducting process qualification and validation activities, establishing robust process parameters.
  • Developing standard operating procedures (SOP) and work instructions (WI) to standardize processes.
  • Reviewing Bill of Materials (BOM), cycle time, changeover time, and Value Stream Mapping (VSM).
  • Completing Production Part Approval Process (PPAP) and facilitating new product handover activities.

B. Line Process Engineering:

  • Identifying and leading process improvement initiatives to enhance line productivity, process capabilities, and waste reduction.
  • Utilizing problem-solving methodologies such as 8D, Design of Experiments (DOE), and Statistical Process Control (SPC) to identify root causes and implement corrective actions.
  • Conducting process validation, capability studies, and process audits.
  • Regularly inspecting and validating jigs, fixtures, and tooling used on the production line.
  • Maintaining quality systems and documentation in compliance with IATF standards.
  • Benchmarking manufacturing processes globally and implementing necessary improvements.
  • Driving continuous process improvements to achieve world-class quality and productivity standards.

Key Performance Indicators (KPIs):

  • Productivity Improvement
  • Cost of Poor Quality (COPQ) / Parts Per Million (PPM)
  • Implementation of Corrective and Preventive Actions (CQC)
  • Process Validation and Capability Improvement
  • On-time delivery of new product development projects (NPD)

Required Knowledge and Skills:

  • Proficiency in air filter manufacturing processes including welding, filter media processing, adhesive dispensing, and assembly techniques.
  • Understanding of drawing interpretation, manufacturing feasibility studies, process design, and quality planning.
  • Knowledge of process qualification, validation, and capability studies (Cp, CpK, control charts).
  • Familiarity with problem-solving tools such as 8D, Pareto Chart, 5 Whys, DOE, etc.
  • Understanding of tool concept, jig/fixture design, Geometric Dimensioning and Tolerancing (GD&T), and tool cost analysis.
  • Knowledge of production layouts, flow types, takt time, cycle time, and time & motion study.
  • Proficiency in preparing PPAP documents including Process Flow Diagrams (PFD), Process Failure Mode and Effects Analysis (PFMEA), Control Plans, and SOPs.
  • Familiarity with Poka yoke (error-proofing) techniques and automation principles.
  • Understanding of pneumatics, sensors, Human-Machine Interface (HMI), PLCs, etc. is an advantage.
  • Strong analytical and problem-solving skills.
  • Proficiency in AutoCAD or similar 3D modeling tools.
  • Leadership qualities, self-motivation, and teamwork abilities.
  • Willingness to learn and adapt to new areas as per business requirements.

Qualifications:

  • Bachelor of Engineering (Mechanical)
  • Experience: 5-10 years in a similar role within the manufacturing industry.

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