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CNC Milling Operator
3 weeks ago
milling machine operates by using a rotating cutter to remove material from a workpiece that is fed against it. This process can be manual or automated using CNC controls. Key operations include face milling for flat surfaces, plain milling for creating flat surfaces and contours, end milling for detailed profiles, side milling for shaping sides, and specialized processes like gear or thread milling. Basic operation and components
- Milling cutter: A multi-tooth cutting tool that is mounted on a spindle or arbor and rotates at high speed.
- Workpiece: The material is clamped to a table or vise, which moves it against the rotating cutter.
- Spindle: The part of the machine that holds and rotates the milling cutter.
- Table movement: The workpiece can be fed in three main directions: longitudinal (X-axis), cross (Y-axis), and vertical (Z-axis).
- Chip removal: As the cutter rotates and the workpiece is fed, the teeth of the cutter shave off small chips of material, shaping the workpiece.
Common milling operations
- Face milling: Uses a face milling cutter to create a flat, machined surface on the workpiece.
- Plain milling: Involves using a cutter to machine a flat surface or a series of grooves on a workpiece.
- End milling: Achieved with an end mill, which can create flat surfaces, slots, or intricate profiles on vertical, horizontal, or angular surfaces.
- Side milling: Mills a surface on the side of a workpiece.
- Straddle milling: Uses two side milling cutters on the same arbor to mill two parallel surfaces at once.
- Form milling: Creates irregular or curved contours using a form cutter with a specific shape, such as cutting gears or turbine blades.
Safety considerations
- Always wear appropriate personal protective equipment , including safety glasses, steel-toe boots, and ear protection.
- Keep hands, clothing, and hair away from the rotating parts and cutting tools.
- Ensure the workpiece is securely clamped before starting the machine.
- Familiarize yourself with the location of the emergency brake.
- Do not change the spindle speed while the spindle is off.
- Use the correct drawbar tension to secure the cutter.
Job Types: Full-time, Permanent
Benefits:
- Promotion to permanent employee
Work Location: In person