
Sr. Mechanical Validation Engineer
3 days ago
A. ESSENTIAL DUTIES and RESPONSIBILITIES
· Develop and execute mechanical validation test plans based on product specifications, use cases, and applicable industry standards.
· Lead efforts to repackage and redesign product housings to reflect the company's design language, ensuring mechanical performance and manufacturability are not compromised.
· Conduct environmental and mechanical testing including thermal cycling, vibration, drop, impact, salt spray, and IP (Ingress Protection) rating tests.
· Analyze test results, perform failure investigations, and drive corrective actions with cross-functional teams (design, quality, manufacturing).
· Support Design for Manufacturability (DFM) and Design for Reliability (DFR) initiatives throughout the product development process.
· Prepare clear and detailed validation reports, including risk assessments and improvement recommendations.
· Collaborate with external labs to perform regulatory and certification testing (UL, CE, IP, etc.).
B. SPECIFICATIONS
I Educational Background:
· Bachelor's or Master's degree in Mechanical Engineering or related field.
II Experience:
· Minimum of five (5) years of hands on experience in product validation and/or mechanical design engineering.
III Qualifications:
· Proven experience with enclosure or housing design, ideally for electrical or electro-mechanical products.
· Proficient in CAD tools (SolidWorks) and simulation/analysis tools for structural or thermal performance.
· Hands-on experience with environmental and mechanical testing equipment and procedures.
· Familiarity with industry standards (IEC, UL, MIL-STD, ASTM, IP, NEMA, etc.).
· Strong analytical, problem-solving, and documentation skills.
· Experience with root cause analysis tools such as FMEA.
· Excellent cross-functional communication and team collaboration skills.
· Willingness to travel occasionally for supplier audits, testing, or certification coordination.
· Ability to manage multiple validation projects with minimal supervision.
· Familiarity with validation in regulated environments (e.g., automotive, industrial, medical) is a plus.
· Experience with EV chargers, power conversion systems, or embedded software integration is a plus.
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